PARTNERSHIP WITH BLUE SYSTEMS

BlueSystems® MkII is the second generation, based on a long-established, patented and proven technology. The units can be configured in multiple ways to meet specific customer needs. The main feature of the BlueSystems® MkII is to steam reform any carbonaceous waste and, secondly, to produce GreenSynGas and/or hydrogen on-site. Modules to produce other energy products can be added upon request. Based on daily production volume, we have designed the following four categories:

• Small Unit (10-25-50 t/day) - Target: Farmer Cooperatives. This modular, single-container unit is designed to process 10-50 tons of waste per day into green syngas/ hydrogen.

• Medium Unit (50-75-100 t/day) - Target: Regencies Councils, Municipalities, Industrial applications . This unit processes approximately 50-75-100 tons of Municipal Solid Waste (MSW) daily. This configuration is ideal as a (leasing) option.

• Large Unit (100-125-150 t/day) - Target: Large Industries, Large Waste-pits. The L unit processes approximately 100 -150 tons of MSW and or industrial residues daily.

• XL Unit (150-175-200 t/day) - Target: Municipalities. The XL unit processes approximately 150-200 tons of MSW daily. This unit forms the basis for the Cluster Operations.

• Cluster Units (400-600-800-1000 t/day) - For larger operations, such as those processing 400, 600, 800 or 1000 tonnes or more of waste per day, multiple BlueSystems units can be configured to produce GreenSynGas™ and store it in an on-site network of tanks. Depending on specific requirements, additional modules can convert GreenSynGas into targeted end products.

The Intelligent BlueSystems® MkII Operating System: The operating system is housed in a containerised control room on-site, with remote monitoring and control via internet access.

• Faster Deployment. Prefabricated MkII units enable rapid assembly and commissioning, significantly shortening project timelines from design to operational launch.

• Location Flexibility. Compact and self-contained, these MkII units are ideal for diverse locations, including remote or space-constrained sites.

• Lower Environmental Footprint. Reduce waste ending up into landfill. Avoid the emissions associated with landfilling or incineration. Reduce raw material acquisition

• Simplified Maintenance and Upgrades. MkII Modularity enables easier maintenance and the ability to upgrade individual components without disrupting operations.

• Improved Energy Efficiency. The MkII design is optimised for enhanced energy efficiency through a specialised heating source and heat-isolation technology.

• Customisable Solutions. The MkII system offers flexibility to customise modules according to specific project requirements or operational needs.

• Economics. Standardised BlueSystems® MkII modules typically reduce manufacturing and installation costs, making them a more cost-effective alternative to traditional plant set-ups. Products and by-products (mineral fertiliser and distilled water) can be sold as an energy source or for industrial applications, creating local employment.

BlueSystems® delivers patented waste-to-energy technology that steam-reforms non-recyclable carbonaceous waste (excluding metals, glass, and inert materials) into GreenSynGas™ and hydrogen, enabling industries and municipalities to reduce emissions and achieve sustainable circularity.

Our Process: Steam Reforming

• Patented Steam Reforming Technology - Steam reforms municipal solid waste, plastics, biomass, and industrial residues into hydrogen-rich GreenSynGas™, distilled water, and mineral fertiliser — achieving a zero-waste solution.
• Modular , Scalable Units - BlueSystems® is designed as a fully modular, scalable platform. Individual units are available with processing capacities of 10, 75, 150, and 200 tonnes per day, enabling flexible, tailor-made on-site deployment across a wide range of applications. For municipal councils and regional waste authorities that require treating larger waste volumes, BlueSystems® units can be combined into integrated clusters. These clustered configurations can process 400, 600, 800, 1,000 tonnes per day or more, depending on local waste availability and project requirements. The modular approach allows capacity to be added incrementally, reduces upfront capital expenditure, and supports phased implementation. Clusters can handle any type of carbonaceous waste while maintaining consistent performance, redundancy, and operational resilience.
• Zero-Flame, Low-Emission Process - Using advanced flameless burners and fluidised bed reactors, ensuring high efficiency and minimal pollutants.
• Circular Economy Impact - Delivers clean energy, eliminates landfill, recovers water, and reduces CO₂ footprint across supply chains.

What is BlueSystems Major Benefit?

• BlueSystems® major benefit is its ability to convert waste into clean, valuable energy without combustion, transforming disposal challenges into multiple revenue streams while reducing emissions and avoiding landfill methane. Through its modular, scalable, on-site solution, BlueSystems® produces GreenSynGas™, a versatile energy carrier that can be used directly or further upgraded into green hydrogen, green ammonia, methanol, e-SAF, CNG, and other sustainable fuels and chemicals, fully supporting circular-economy and climate targets.

Steam Reforming: MSW, Plastic, Coal, Sludge, Agriculture, Biomass/Wood?

• Steam Reforming is a well-established industrial process used for decades to convert carbonaceous materials into synthesis gas. BlueSystems applies this established chemistry with modern controls, operating oxygen-free at ~854 °C, so the waste is reformed (not burned), and the first product is always GreenSynGas™.

where other technologies fall short.”

• Unlike coal gasification, SMR, biomass or waste incineration, and power-to-gas, BlueSystems® delivers clean hydrogen-rich syngas from diverse waste streams with higher efficiency, ultra-low emissions, and valuable co-products. Its modular, scalable, zero-waste design makes it economically viable and environmentally superior, aligning with circular-economy and ESG objectives.

Manufacturing Standards, Certification & Quality Assurance

• All BlueSystems® units are engineered, manufactured, assembled, and tested in accordance with the latest applicable international ISO standards, ensuring safety, quality, traceability, and long-term operability across jurisdictions. Prior to shipment, each BlueSystems® unit is subject to independent third-party inspection and certification by internationally recognised classification and certification bodies such as DNV and/or TÜV.

How can we compare other established processes with BlueSystems®?

The following table gives an overview of the various processes in comparison with the sustainable circular BlueSystems process:

  Key Benefits

• Decarbonisation – Up to 90% CO₂ reduction vs. fossil fuels. 
• On-Site Circularity – Energy and water recovery, no trucking waste.
• Commercial Value – Hydrogen, power, and CO₂ credits.
• Sustainability Reporting – Supports ESG, CSRD, and Scope 3 targets.
• Self-sustained Operating System: Needs no external energy or water after the first start-up.
• All BlueSystems® units are engineered, manufactured, assembled, and tested in accordance with the latest applicable international ISO standards

Applications

• Food & Agriculture – Valorising processing waste into clean process energy.
• Plastics & Chemicals – Converting residues into GreenSyngas and Hydrogen.
• Utilities & Power – GreenSynGas™ Co-firing with coal or gas plants to lower emissions.
• Municipalities-Regencies – Reducing landfill and creating local green energy hubs.

Why BlueSystems® - Proven Science

• Patent-Pending Design – A real-world waste-to-syngas breakthrough beyond lab scale.
• Partnership-Ready – Scalable solutions for industry leaders.
• ESG Leverage – Enhances corporate sustainability profiles with measurable CO₂ reduction.