Partnership
From Landfill Waste to Clean Energy and High-Value Commodities.
Advanced steam reforming converts solid waste and plastics into GreenSynGas™—fueling the grid or producing vital resources like ammonia and fertilizer.
BlueSystems® tackles the growing issues of municipal solid waste, plastics and car tyres — converting carbon-containing waste into a valuable resource through a circular system.
Using patented, innovative technology in a compact modular design, BlueSystems transforms MSW including problematic plastic waste into renewable green energy while remaining net carbon-neutral and free of toxic emissions. It contributes to environmental clean-up while offering a green alternative to fossil fuels.
Solution & process
From waste to green fuel
01
Feedstock
Plastics, paper, agricultural and bio-waste, household, industrial and commercial waste, RDF pellets and flakes — anything carbonaceous.
02
Separation & prep
Metals, glass and inert materials are removed. The remainder is shredded, baled and stored.
03
Steam reforming
Hydrocarbons react with steam at 700–1000°C, producing syngas — a mixture of hydrogen and carbon monoxide.
04
Products
GreenSynGas™ and hydrogen, plus mineral fertiliser and distilled water. Part of the output heats the reformer itself.
Key features
BlueSystems® MkII configurations
BlueSystems® MkII is the second generation, based on long-established, patented and proven technology. The main feature is to steam reform any carbonaceous waste and, secondly, to produce GreenSynGas™ and/or hydrogen on-site. Modules to produce other energy products can be added upon request.
10–50 t/day
Small Unit
Farmer cooperatives
A modular, single-container unit designed to process 10–50 tonnes of waste per day into green syngas and hydrogen.
50–100 t/day
Medium Unit
Regencies, councils, municipalities, industrial applications
Processes approximately 50–100 tonnes of municipal solid waste daily. This configuration is ideal as a leasing option for municipal and industrial use.
100–150 t/day
Large Unit
Large industries, large waste-pits
Processes approximately 100–150 tonnes of MSW and/or industrial residues daily for large-scale industrial sites.
150–200 t/day
XL Unit
Municipalities
Processes approximately 150–200 tonnes of MSW daily and forms the basis for larger cluster operations.
400–1000+ t/day
Cluster Units
Regional operations
For larger operations processing 400, 600, 800, 1,000 tonnes or more per day, multiple units combine to produce GreenSynGas™ and store it in an on-site tank network.
MkII advantages
Engineered for performance and flexibility
Intelligent operating system
Housed in a containerised control room on-site, with remote monitoring and control via internet access.
Faster deployment
Prefabricated MkII units enable rapid assembly and commissioning, significantly shortening project timelines from design to operational launch.
Location flexibility
Compact and self-contained, these units are ideal for diverse locations, including remote or space-constrained sites.
Lower environmental footprint
Reduce waste going to landfill, avoid emissions associated with landfilling or incineration, and reduce raw material acquisition.
Simplified maintenance & upgrades
MkII modularity enables easier maintenance and the ability to upgrade individual components without disrupting operations.
Improved energy efficiency
The MkII design is optimised for enhanced energy efficiency through a specialised heating source and heat-isolation technology.
Customisable solutions
The MkII system offers flexibility to customise modules according to specific project requirements or operational needs.
Economics
Standardised modules reduce manufacturing and installation costs. Products and by-products such as mineral fertiliser and distilled water can be sold, creating local employment.
What we deliver
Patented waste-to-energy technology
BlueSystems® delivers patented waste-to-energy technology that steam-reforms non-recyclable carbonaceous waste (excluding metals, glass, and inert materials) into GreenSynGas™ and hydrogen, enabling industries and municipalities to reduce emissions and achieve sustainable circularity.
Patented steam reforming technology
Steam reforms municipal solid waste, plastics, biomass, and industrial residues into hydrogen-rich GreenSynGas™, distilled water, and mineral fertiliser — achieving a zero-waste solution.
Modular, scalable units
Individual units handle 10, 75, 150, and 200 tonnes per day. For larger volumes, units cluster to process 400, 600, 800, 1,000 tonnes per day or more, with capacity added incrementally.
Zero-flame, low-emission process
Advanced flameless burners and fluidised bed reactors ensure high efficiency and minimal pollutants.
Circular economy impact
Delivers clean energy, eliminates landfill, recovers water, and reduces CO₂ footprint across supply chains.
Major benefit
Waste becomes value
BlueSystems® converts waste into clean, valuable energy without combustion, transforming disposal challenges into multiple revenue streams while reducing emissions and avoiding landfill methane. Through its modular, scalable, on-site solution, BlueSystems® produces GreenSynGas™, a versatile energy carrier that can be used directly or further upgraded into green hydrogen, green ammonia, methanol, e-SAF, CNG, and other sustainable fuels and chemicals — fully supporting circular-economy and climate targets.
Quality assurance
Manufacturing standards & certification
All BlueSystems® units are engineered, manufactured, assembled, and tested in accordance with the latest applicable international ISO standards, ensuring safety, quality, traceability, and long-term operability across jurisdictions. Prior to shipment, each unit is subject to independent third-party inspection and certification by internationally recognised classification and certification bodies such as DNV and/or TÜV.